Aluminum Cutting fluid
The thing you should be aware of before purchase Aluminum Cutting Fluid
Aluminum alloys, particularly the 6000 and 7000 series, are essential materials in industries such as aerospace, automotive, and machinery due to their lightweight and high-strength properties. These alloys are widely used in applications ranging from airplane wing spars and automotive body parts to hydraulic components and sports equipment. However, aluminum's unique characteristics pose specific challenges during machining that require careful selection of cutting fluids to maintain surface brightness, precision, and overall machining efficiency.
Aluminum alloys, also known as AI, have many grades which are used in wide applications. Aluminum alloy is a lightweight silvery white metal that has high strength and is easy to process, and all grades of aluminum are highly machinable. Among them, 7075 aluminum is extremely popular in structural components like airplane wing spars and bike frames. And mostly aluminum alloys are usually used in car body plates, auto body sheet metal parts, mechanical parts, tubes,etc.
Aluminum can have a tendency to stick to cutting tools. Using a suitable cutting fluid or lubricant can help reduce friction and prolong tool life. You can consider water-soluble or synthetic coolants for aluminum.
BUT, how to select cutting fluid for aluminum alloys? Basically, cutting fluids are generally compounding mineral oil and multi additives to stable pH level, lubricating and performances. Hai Lu Jya He, we offer a few types of eco-cutting fluids and neat cutting oils for your reference as below which have superior anti-corrosion property, lubricity, great chip flushing, and excellent cutting performance.
Aluminum is a versatile yet sensitive metal that is prone to issues such as corrosion, oxidation, and tool adhesion during machining. Its high ductility and active chemical properties make it susceptible to pH imbalances and environmental factors, leading to rust, corrosion, and unpleasant odors if not handled correctly. Therefore, choosing the right cutting fluid is crucial for effective aluminum processing.
Common Problems in Aluminum Machining
Corrosion and pH Sensitivity: Aluminum is highly reactive and can easily oxidize in air, leading to rust and corrosion, especially in acidic or alkaline environments. Cutting fluids with a stable pH and effective rust inhibitors are essential to prevent these issues and maintain the workpiece's integrity.
Tool Adhesion and Chip Accretion: Aluminum's softness and ductility make it prone to sticking to cutting tools, particularly during high-speed machining. This can result in tool wear, reduced machining accuracy, and surface roughness. The accumulation of aluminum chips can also block the cutting area, making the process more difficult and less efficient.
Key Considerations for Choosing Aluminum Cutting Fluids
Lubrication and Cooling: The cutting fluid must offer superior lubricity to reduce friction between the cutting tool and the workpiece, minimizing tool wear and preventing chips from sticking to the tool.
Corrosion Resistance: Given aluminum's sensitivity to pH, the cutting fluid should include additives that inhibit corrosion and maintain a stable pH to prevent oxidation and rust.
Chip Flushing: Effective chip removal is crucial in aluminum machining to avoid tool clogging and ensure a smooth cutting process.
Hai Lu Jya He's Metal Cutting Fluid Solutions for Aluminum
Hai Lu Jya He offers a comprehensive range of cutting fluid products specifically designed for aluminum alloy machining, including emulsified cutting fluids, semi-synthetic cutting fluids, fully synthetic cutting fluids, and neat cutting oils. Our products are formulated to provide exceptional anti-corrosion properties, lubricity, chip flushing, and cutting performance.
Among our offerings, the AIE series cutting oils from MORESCO and WILL stand out as industry-leading solutions. These cutting fluids are chlorine-free and feature bio-static technology, which uses antimicrobial additives to inhibit bacterial growth, reducing harm to both the environment and human health. Our cutting fluids are produced using Japanese technology and standardized formulas, with strict quality control to ensure consistent and superior performance.
One of our clients, a company specializing in high-precision aluminum parts, experienced significant improvements in cutting performance after switching to Hai Lu Jya He's semi-synthetic cutting fluid, WILL Semi-Synthetic Coolant. This product effectively reduced tool wear, enhanced surface finish, and ultimately increased the company's machining efficiency and product quality.
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WILL Semi-Synthetic Coolant
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